Plug-in cable joints 2

Plug-in Cable Connector

Plug-in Cable Connector

Plug-in Cable Connector

Plug-in cable connectors are specialized devices designed for the connection of electrical cables in medium-voltage power systems. They can be easily installed and removed, making cable connection, maintenance, and replacement more efficient. These connectors are widely used in electrical equipment such as transformers, ring main units, and cable distribution boxes.

Plug-in Cable Connector

Key Features:

The Plug-in Cable Connector adopts a fully insulated, fully sealed, and fully shielded structure. It is easy to install and supports quick connection and disconnection. With waterproof, moisture-proof, corrosion-resistant, electric-shock-resistant, and aging-resistant features, it provides reliable insulation performance in medium-voltage power systems. Its compact structure helps save installation space and reduce on-site construction time. It is suitable for switchgear, box-type substations, ring main units, and other electrical equipment, making it a safe, efficient, and maintenance-free cable connection component.

Plug-in Cable Connector

Why Are Plug-in Cable Connectors Used?

Plug-in cable connectors are used for the safe and reliable connection of cables in medium-voltage power systems. They provide secure, waterproof, and fully insulated connections, with features such as a semi-conductive outer layer for shielding, a stress cone structure for electric field control, and sealed insulation for maintenance-free operation. They are suitable for medium-voltage cable systems up to 35kV and are widely used in switchgear, distribution cabinets, ring main units, box-type substations, and other electrical equipment.

Product Advantages
Safety: Plug-in Cable Connectors are designed with full insulation and sealing, supporting safe and reliable cable connection in medium-voltage power systems.
Waterproof Performance: The fully sealed connector structure helps prevent water ingress, moisture, and contamination, ensuring stable performance in outdoor and harsh environments.
Protection: With fully shielded insulation and reliable electric field control, the connector helps improve operational safety and reduce cable connection risks.
Flexibility: These plug-in cable connectors support flexible installation and removal, making them suitable for T-type cable connections and expandable distribution systems.
Operating Conditions
Voltage Rating: Suitable for medium-voltage systems up to 35kV, with a continuous current rating of 630A and overload capacity of 900A for up to 8 hours.
Cable Type: Compatible with polymer-insulated cables such as XLPE and EPR, with copper or aluminum conductors, and cables with semi-conductive or metallic shielding.
Environmental Conditions: Can operate in wet or harsh environments, providing reliable performance even in underwater or difficult installation conditions.
Installation Flexibility: Can be installed vertically, horizontally, or at different angles without the need for special tools.

Application

The Plug-in Cable Connector features complete insulation, full sealing, quick installation, and high safety and reliability. It is mainly used in 10kV, 35kV, and other medium-voltage switchgear, ring main units, box-type substations, cable branch boxes, European-style box transformers, American-style box transformers, and other medium-voltage power distribution equipment. It is widely applied in urban power grids, industrial parks, commercial buildings, data centers, subways, airports, ports, and other power distribution systems that require fast, safe, and reliable connection of medium-voltage cables.

Model meaning
QTJ-10/1×150, QJT-35/1×300 Q: Plug-in type
T: Bushing / connector
J: Grounding / shielded type
10 / 35: Rated voltage 10kV or 35kV
1×150 / 1×300: Applicable cable cross-section 150mm² or 300mm²
Technical Parameters
Item Specification
Rated Voltage 10 kV, 35 kV
Rated Current 250 A, 400 A, 630 A
Applicable Conductor Size 25–50, 70–120, 150–240, 300 mm²
Structure Type Fully insulated, fully screened, touch-safe
Insulation Material EPDM (Ethylene Propylene Diene Monomer) rubber
Degree of Protection IP67 (after mating)
Power Frequency Withstand Voltage 39 kV / 5 min (no breakdown)
Partial Discharge ≤ 10 pC
Applicable Equipment Ring main unit (RMU), compact substation, switchgear, cable distribution box
Installation Type Front connector, rear connector, earthing bushing
Overall and mounting dimensions(mm)(Reference)

Dimensions and product structure diagram

Custom Plug-in Cable Connector Solutions

(The values can be customized according to project requirements.)

If you have specific requirements for the Plug-in Cable Connector, please contact us. Our team will review your application needs and provide a tailored solution.

We can customize voltage level, current capacity, cable size range, insulation structure, sealing performance, and other key parameters to ensure safe connection and reliable operation in your cable system. Zoliov Plug-in Cable Connectors feature full insulation and sealing, making them suitable for transformers, switchgear, power distribution systems, and other electrical infrastructure projects where safety, waterproof performance, and long-term reliability are required.

FAQ

What Are Plug-in Cable Connectors?

Plug-in Cable Connectors are separable cable connectors used to connect medium-voltage cables to equipment such as switchgear, ring main units, compact substations, and cable distribution boxes. They are designed for safe, reliable, and flexible cable connection in power distribution systems.

What Are Plug-in Cable Connectors Used For?

Plug-in Cable Connectors are mainly used for connecting and disconnecting medium-voltage power cables in equipment such as transformers, ring main units, box-type substations, switchgear, and cable branch boxes. They support safe, reliable, and flexible cable connection in medium-voltage power distribution systems.

What Are the Advantages of Plug-in Cable Connectors?

Plug-in Cable Connectors offer full insulation, full sealing, full shielding, convenient installation, compact size, waterproof performance, corrosion resistance, and reliable electrical insulation. They also help reduce on-site construction time, simplify maintenance, and improve the safety and reliability of medium-voltage cable connections.

What Voltage Levels Can Plug-in Cable Connectors Support?

Plug-in Cable Connectors can support different medium-voltage cable systems according to project requirements. They are commonly used in 10kV and 35kV product configurations, and can also be applied to medium-voltage cable systems up to 35kV for switchgear, ring main units, cable branch boxes, and box-type substations.

What Cable Types Are Compatible with Plug-in Cable Connectors?

Plug-in Cable Connectors are compatible with polymer-insulated cables such as XLPE and EPR cables. They can be used with copper or aluminum conductors, as well as cables with semi-conductive or metallic shielding.

What Does “Fully Insulated and Fully Screened” Mean?

“Fully insulated and fully screened” means the Plug-in Cable Connector is designed with complete insulation and shielding around the conductive parts. This helps improve operator safety, reduce electric field concentration, and support touch-safe operation after proper installation. The product structure can be described as fully insulated, fully screened, and touch-safe.

Are Plug-in Cable Connectors Suitable for Outdoor or Harsh Environments?

Yes. Plug-in Cable Connectors are waterproof, moisture-proof, corrosion-resistant, and suitable for outdoor, wet, or harsh environments, including difficult installation conditions. With an IP67 protection level after mating, they provide reliable sealed protection after connection and support stable operation in medium-voltage power distribution systems.

What Material Is Commonly Used for Plug-in Cable Connector Insulation?

EPDM rubber is commonly used as the insulation material for Plug-in Cable Connectors. It provides good elasticity, reliable insulation performance, strong sealing ability, and weather resistance, making it suitable for medium-voltage separable cable connection applications.

What Equipment Can Plug-in Cable Connectors Be Installed On?

Plug-in Cable Connectors can be installed on ring main units, compact substations, switchgear, cable distribution boxes, transformers, European-style box transformers, American-style box transformers, and other medium-voltage power distribution equipment.

How Do I Choose the Right Plug-in Cable Connector?

When selecting a Plug-in Cable Connector, it is important to consider the voltage level, rated current, conductor size, cable insulation type, installation equipment, and required connector type, such as a front connector, rear connector, or earthing bushing. These factors help ensure safe connection, reliable insulation, proper matching with medium-voltage equipment, and stable long-term operation in power distribution systems.

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